Defination of Benchmarking Benchmarking is defined as the process of measuring products and services against the competitor products. Bench marking provides the necessary insights to help how organisation compares with similar organisation. It helps organisations to identify areas, systems or processes for improvements…

Under-Body Coating      Under Body coating is usually a dense coating applied to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of dealership and is clean. At present most of the automobile OEM's do the undercoating before delivery. The main purpose of…

Hood Design Objective: The main objective of the project is to design hood BIW that satisfies the manufacturing requirements functional requirements as well as Euro NCAP standards. Hood The hood is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment for maintenance…

Section modulus Section modulus is a geometric property for a given cross section used in the design of beams or flexural members. It determines the objects strength and ability to resist external forces which acts tries to flex the object. The moment carrying capacity id directly dependent on the geometrical property…

Fender Design Objective: Design the drip mounting area using the given master data. Design Bumper, Sill, A-pillar and Baffle mounting area. Introduction  Fender is the American English term for the part of an automobile or other vehicle body that frames a wheel. Its primary purpose is to prevent sand, mud, rocks and…

Objective: To calculate the wheel arch area and decide whether the car will pass the European standards or not. Fender Fender is the American English term for the part of an automobile or other vehicle body that frames a wheel. Its primary purpose is to prevent sand, mud, rocks and liquids and other road spray from being…

Aim: To design the Car roof creating its essential flanges and reinforcements using the given roof styling design. Introduction: An automobile roof is considered as a part of BIW design. An automobile roof or car top sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain and other external…

Aim: The main objective od this project is to design the back door also referred as tail gate of a car by considering all the standards of the design. Introduction: The back door of the car is the rearmost part of the vehicle which gives access to the luggage compartment of the vehicle. In most cars these back doors operate…

Objective: Creating the Base Bracket Plastic component through the given Class-A surface. The tooling axis for the given Class-A Surface to be created meeting the requirements of the draft angle and at the end performing the Draft analysis on the model. Class A surface of the base bracket is given for designing the…

Objective: Creating the Switch Bezel Plastic component through the given Class-A surface. The tooling axis for the given Class-A Surface to be created meeting the requirements of the draft angle and at the end performing the Draft analysis on the model. Class A surface of the switch bezel is given for designing the…

Objective: Creating the Coin holder Plastic component through the given Class-A surface. The tooling axis for the given Class-A Surface to be created meeting the requirements of the draft angle and at the end performing the Draft analysis on the model. Class A surface of the Coin holder is given for designing the…

Objective: Creating the Bumper plastic surface through the given Class-A surface. The tooling axis for the given Class-A Surface to be created meeting the requirements of the draft angle and at the end performing the Draft analysis on the model. Class A surface of the Bumper is given for designing the plastic component…

Objective: Creating the Core and cavity blocks for the switch bezel designed in the earlier challenge. Class A surface of the switch bezel is given for designing the plastic component Class A surface It describes the final production surface data for the aesthetic parts From the given Class A surface a dummy…

Objective:Creating the rib and screw boss for the Door Handle considering the design rules. Class A surface of the Door handle is given for designing the plastic component Class A surface Tooling direction From the class A surface the walls of the handle are perpendicular so we can take the tooling drection as normal to…

Objective: Creating the Dog House for the Door Trim considering the design rules given. Class A surface of the Door handle is given for designing the plastic component Class A surface Tooling direction From the class A surface the walls of the handle are perpendicular so we can take the tooling drection as normal…

Objective: Creating the Door Trim Lower Plastic component through the given Class-A surface. The tooling axis for the given Class-A Surface to be created meeting the requirements of the draft angle and at the end performing the Draft analysis on the model.  Create the Heat Stakes and the locators considering the design…

Objective: To create the Solid part from the given Class A surface and Follow the Master section for B Side Feature to creation. Class A surface and Master section data is given to create a soild part Master sections are the guides for design requirements which decide the component packaging after technical (Styling,…

Objective: Create the Individual part of the 2d drawing given and assemble the parts and create the 2D drawings from the 3D part models. Product 1 : Quick return mechanism 2D drawings given           From the 2D drawing each part is created seperately      Once…

Objective: To create a CAD model of Door Trim Panel with attachment features considering the given inputs, design rules and following the OEM standards.    This Project explain in brief regarding the Design life cycle followed in automotive industry by working on Practical Model car interior door trim which…

Objective: Download the given connectors and connector clips and define it as a electrical connector using Electrical part workbench and further create a catalouge for the components 1.Connector : Deutsch DT06-08SA   to define the connector as electrical component we have to follow the following steps 1.Download the connector…

Question 1: Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp Steps to define the component as electrial support 1. Open the component in the part design  2. Create entry point and exit point 3. create entry, exit…

Objective: To route the given harness layout in the electrical workbench and add protecive covering on all the branches connected to DT06-2S & DT06-4S connectors Given connectors DT06-4S DT06-6S DT06-2S DT06-08SA Downloaded the connecters from the TE.com Given layout Open the downloaded connectors in the part workbench…

Objective:Route the following harness layout in Electrical workbench The Electrical Connectors are represented by numbers in the figure. There are 8 Different types of connector at 10 different location. Bundle contunuity has to checked  After the two harness are created the next objective is to have them interconnected…

Objective: Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. Given connectors DT06-4S DT06-6S DT06-2S DT06-08SA Downloaded the connecters from the TE.com Given layout Open the downloaded…

Aim : TO route the wiring haress on given Engine and prepare Flatten view drawing by applying all packaging rules and protection covering as required   Introduction: The automotive wiring harness consists of an electrical harness and the mechanical harness in the design. The current project is focused on the mechanical…

Objective: To route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5 by applying all the packing rules add the protrction covering. Packaging rules and assumptions made in this project: Avoid harness routing and clipping in a blind zone. Avoid harness routing through the small structural…

OBJECTIVE:                    The main objective of this project is to understand the fundamentals of GD&T and apply them to the design of a butterfly valve using Siemens NX. METHODOLOGY:                      For…

1. Identify each of the major elements in the above automotive wiring diagram. The Major elements in the above wiring diagram ar Battery Generator Distributor Ammeter Fuse Ground/Earth Indicating Light/Beam light Starter Breaker Horn Light Switch/Selector Switch Junction Block Explain the Purpose and working of any…