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  1. Home/
  2. Santhosh A S/
  3. Project 1

Project 1

OBJECTIVES: Define the mechanical components electrically and prepare the catalogue for the same Provide proper routing of bundle without and interference and also provide support parts like clips and clamps Creating the flattening file using flatteing workbench and create the 2D drawing using Drafting workbench Answer:…

    • Santhosh A S

      updated on 20 Mar 2023

    OBJECTIVES:

    • Define the mechanical components electrically and prepare the catalogue for the same
    • Provide proper routing of bundle without and interference and also provide support parts like clips and clamps
    • Creating the flattening file using flatteing workbench and create the 2D drawing using Drafting workbench

    Answer:

    Define the mechanical components electrically:

     Initially choose the mechanical components for the engine wiring harness, following connectors has been used in the wiring harness.

    • C-173090-2POLE CONNECTOR
    • C-282080-1-2POLE CONNECTOR
    • C-776438-4-INTERCONNECTOR
    • C-1563689-1-4POLE CONNECTOR
    • C-1924487-2-CAVITY CLIP
    • Channel Bottom
    • Channel top
    • Furr tree clip

    Then the next step is to define the above components electrically using following steps.

    • First step is to create the parameters of the all mechanical connectors using mechanical part workbench.
    • Next step is to create bundle connection point and create connector connection point.
    • Then create connector connection axis, where Y axis facing towards connector entry and X axis toward locking mechanism.
    • Then define the connectors electrically using electrical part workbench.
    • First step is define the connector and terminals using connector option.
    • Then Define bundle connection point option to define bundle entry position.
    • Then Define connector connection point option to define connector entry point.
    • Then add all the connectors, clips in the catalog

    Engine wiring harness routing:

    • Initial step for creating engine bundle routing is arranging the connectors and supporting clips in the desired locations using part assembly workbench tools.
    • Then add all the connectors in the geometrical bunde assembly file using existing file option or add using catalog browser option from part assembly workbench.
    • After arranging the connectors in the desired location the next step is to create routing.
    • For that define the assembly by electrical using geometrical bundle option from electrical harness assembly workbench and select the assembly product file.
    • For creating routing we have to select multi branchable document option from electrical harness assembly work bench.
    • Then the multi branchable file is created, Then provide the appropriate bundles in the connector.
    • Add branch point option to create branch points in the bundle and given the appropriate bundles in all connectors.
    • All the wiring harness has been followed the clearance management.

     

     

    Creation of Bundle Flattening:

    • After completing wiring harness routing next step is Bundle flattening, It has been done from electrical flattening workbench.
    • Initial step is to set the Harness flattening parameters using harness flattening parametes option.
    • Then next step is to extract Geometrical bundle assembly file from tile vertical window.
    • Then next step is flatten the bundle using flatten option, where have to select the plane and choose the bundles for flattening and click ok.
    • Then have to arrange the connectors using rotate command.

     

    Creation of Harness Flattening Drawing:

    • After creating Flattening of harness next step is 2D drawing creation, It has been created from Drawing workbench.
    • Initial step is to select the front view of the harness flattern assembly, then click ok.
    • Then adjust the drawings as per the parameters from properties option.

     

    Conclusion:

      Defined the mechanical components electrically and prepare the catalogue for the same has been completed. Provided proper routing of bundles and provided support parts like clips and clamps in desired positions. Then created the flattening file using flatteing workbench and created the 2D drawing using Drafting workbench.

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    Read more Projects by Santhosh A S (28)

    Project 2

    Objective:

    Project 2 - Backdoor Wiring Harness Assembly: Aim:   Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Introduction:…

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    24 Mar 2023 06:54 PM IST

    • CATIA
    Read more

    Project 1

    Objective:

    OBJECTIVES: Define the mechanical components electrically and prepare the catalogue for the same Provide proper routing of bundle without and interference and also provide support parts like clips and clamps Creating the flattening file using flatteing workbench and create the 2D drawing using Drafting workbench Answer:…

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    20 Mar 2023 06:00 PM IST

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      Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

      Objective:

      Objectives: Define the mechanical parts electrically and the bundle flattening has to be done in the CATIA flattening workbech 2D drawing of the bundle with connector representation and different colour coding for bundle with protective covering Answer: Define the mechanical connectors Electrically: First step is to create…

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      12 Mar 2023 06:11 PM IST

      • CATIA
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      Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

      Objective:

      OBJECTIVES: Define the mechanical components electrically and prepare the catalogue for the same Check the bundle is continous and the annotations are added for all the components in the assembly prepare the interconnection for harness A and B check for any bundle warnings and suggest what changes are made . also create…

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      10 Mar 2023 07:21 PM IST

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