Menu

Executive Programs

Workshops

Projects

Blogs

Careers

Placements

Student Reviews


For Business


More

Academic Training

Informative Articles

Find Jobs

We are Hiring!


All Courses

Choose a category

Mechanical

Electrical

Civil

Computer Science

Electronics

Offline Program

All Courses

All Courses

logo

CHOOSE A CATEGORY

Mechanical

Electrical

Civil

Computer Science

Electronics

Offline Program

Top Job Leading Courses

Automotive

CFD

FEA

Design

MBD

Med Tech

Courses by Software

Design

Solver

Automation

Vehicle Dynamics

CFD Solver

Preprocessor

Courses by Semester

First Year

Second Year

Third Year

Fourth Year

Courses by Domain

Automotive

CFD

Design

FEA

Tool-focused Courses

Design

Solver

Automation

Preprocessor

CFD Solver

Vehicle Dynamics

Machine learning

Machine Learning and AI

POPULAR COURSES

coursePost Graduate Program in Hybrid Electric Vehicle Design and Analysis
coursePost Graduate Program in Computational Fluid Dynamics
coursePost Graduate Program in CAD
coursePost Graduate Program in CAE
coursePost Graduate Program in Manufacturing Design
coursePost Graduate Program in Computational Design and Pre-processing
coursePost Graduate Program in Complete Passenger Car Design & Product Development
Executive Programs
Workshops
For Business

Success Stories

Placements

Student Reviews

More

Projects

Blogs

Academic Training

Find Jobs

Informative Articles

We're Hiring!

phone+91 9342691281Log in
  1. Home/
  2. Akshay GangadharRao Divate/
  3. Underbody Coating

Underbody Coating

      UNDER BODY COATING:        We all are aware of the fact that the underbody of the previous models was made from durable metals such as steel, which is easily damaged and oxidized, forming rust While you are sitting on the driving seat enjoying the smooth ride, the underbody of your…

    • Akshay GangadharRao Divate

      updated on 06 Nov 2022

     

     

     

    UNDER BODY COATING: 

       

     

    • We all are aware of the fact that the underbody of the previous models was made from durable metals such as steel, which is easily damaged and oxidized, forming rust
    • While you are sitting on the driving seat enjoying the smooth ride, the underbody of your car is always exposed to muddy water, stones, rugged roads, and potholes. This makes it prone to wear and tear, which is often not in plain sight but could lead to serious issues.
    • So, therefore keeping this in mind, underbody coating is required.
    • A protective coating composition for motor-vehicle underbodies and gravel guards, characterised in that it comprises, in percentages by weight of the total weight of the composition:.     

     

     

    PVC (PVAc) Resin

    20-40%

    Plasticiser

    30-50%

    Adhesion promoter

    0.5 - 1.5%

    Natural coated fillers

    20-30%

    Additives and Pigments

    1-3%

    Swelling Agent

    1-3%

    Phenolic resin (resorcin)

    0.2-1.2%

    Solvents

    1-3%

     

     

    • And thickness of the coating varies for different vehicle. For example Ford figo have:

    Sl no.

    Part name/area

    Coating thickness (µm)

    A

    Front floor

    665

    B

    Side extension member FR

    127

    C

    Extension member rear floor

    184

    D

    Front sill

    321

     Tata indica vista have (1.5 to 9) mm, Hyundai i10 underbody spray has (1 to 6) mm, while A-Star have (1.5 to 7) mm.

     

     

    TYPES OF UNDERBODY COATING:

     

     

     

    Different types of underbody coating are: -

     

     

     

    Rubberized Underbody Coating

    This is generally thought of as the best underbody coating for your car. It preserves the underbody well, protecting it from scratches. Applying this to the undercarriage is not much of a hassle either.

     

    Wax Based Underbody Coating

    This – more or less – ephemeral undercoating will wear away in a few months’ time. On the upside, wax-based undercoating puts up a big fight against moisture. It is also the most affordable option out there.   

     

    Asphalt Based Automotive Undercoating

    Best suited for lorries, trucks and large vehicles this provides a greater degree of protection compared to rubber-based coatings. However, asphalt-based coatings contain little amounts of rubber for sound-insulation purposes. The process of applying this coating is a bit time-consuming though.

     

     Polyurethane Underbody Coating

    This coating closes up splits and fractures on the underbody of the vehicle. It offers up good protection against corrosion and also bonds with the metal. Unlike in the case of asphalt-based coating, you can paint over the polyurethane coating.  

     

     

    Advantages of Undercoating:  

     

     

    1. Fights Rust

    It plays an important role in keeping corrosion at bay. Underbody coating can come in handy especially if you live near the sea, where there is too much humidity, and rusting is just one of those everyday things. You should also seriously consider undercoating if you reside in a place where it snows in winter.

    See the source image

     

    1. Absorbs Noise

    Believe it or not, very thick undercoating can soften the noises that reach the cabin. Since the undercoating is often made up of rubber it absorbs some of the rackets. The occupants of the car could spare themselves of the road noises – at least up to a certain extend.

     

    1. Reinforcement

    If your car comes with stock underbody coating, using another coating on top of it, is not going to hurt. It will offer additional reinforcement, protecting the underbody from water, road debris, gravel and small pebbles. There would also be a lesser chance for the factory coat to flake away.

     

    1. Prolong Car’s Life

    Good undercoating not only defends the underbody from corrosion but also protects the engine and transmission as well! Less rusting coupled with slower wear and tear can surely add years to the lifespan of your vehicle. There would be fewer dents, dings and scratches on the undercarriage for you to fret about.

     

    Disadvantages of an undercoating:-

     

    • It is less helpful if corrosion is already present.

    For an undercoating to be the most effective, it should be in place before the underbelly of your car begins to rust. If you apply it over corrosion, you will still isolate the metal from further moisture and airflow, which is good, but the existing oxidizing/rusting process will still continue to occur. After rust is already present, applying an undercoating will slow the continuation of the corrosion process and will make your vehicle look better… until the rust breaks its way through the layer of undercoating you’ve applied. If you have rust present, it is better to remove the rust and then apply the undercoating.

     

     

    • It works best on new cars.

    If you’ve purchased a used vehicle, then the cost of preparing the underbelly for an undercoating might be more than the value of the car. You must remove all the residue from the bottom before it can be applied. Failing to do so will seal in the debris that is present already, which can lead to more problems. The best time to have an undercoating applied is when a vehicle is purchased new because it offers a superior level of protection then.

     

    •  Most vehicles make it five years before corrosion begins to show.

    For vehicle owners who purchase something new every 3 to 5 years, then rustproofing may not be a good use of your cash. Although an undercoating does add value to a used car, that only applies when the rustproofing product used provides a transferrable lifetime warranty. Most vehicles that are on the road today are able to make it five years before any corrosion begins to show. It may be 7 to 10 years before the functionality of the vehicle is negatively impacted by the lack of an undercoating. If you wash your vehicle regularly, especially during the winter months, then you might be able to save the time and money required for this service.   

     

    • A third-party undercoating service might void your vehicle’s warranty.

    Some new cars no longer need the undercoating service provided because the structure of the vehicle has it built-in already. If you hire a third-party provider to apply an undercoating, you could void the corrosion-perforation warranty that is factory-provided. Most vehicles today that leave the factory floor are all provided with included rust-proofing.

     

    If you are purchasing a used vehicle, an undercoating to a clean underbelly could extend the life of the vehicle and give it more value. For new vehicle purchases, you should ask the dealer what rustproofing options are included before paying for a separate undercoating option. Ask for documentation of what is provided instead of taking the word of the salesperson or the service personnel.

     

    Many dealers have language in their terms and conditions that only written agreements are binding.

     

     

     

    An undercoating is not impervious to damage.

    An undercoating can provide a hardened layer of protection against dirt and debris that may cause corrosion. Depending on where you drive, however, the lifespan of this product may be minimal. If you drive your vehicle on gravel roads or dirty areas frequently, you reduce the integrity of the protective layer. You might find that your undercoating begins to chip off in as little as 25,000 miles because of this issue. Driving in a salty environment is not the only threat to the integrity of this product. 

     

    • It must be reapplied every 3 to 5 years for the best results.

    The only way for an undercoating to provide ongoing protection for your vehicle is to have the service repeated frequently. Most owners can have a new layer applied in about 5 years without worrying about their underbelly being compromised. In salty or destructive environments, however, you may need to have a new undercoating applied every 3 years for the best results.

     

    The pros and cons of a vehicle undercoating offer a complex opportunity to protect some new and used cars, but not all new vehicles require it. You must perform your own due diligence on a vehicle you’re wanting to purchase to decide if this service is right for you. And, if the cost is an issue, it is possible to apply your own undercoating, though such an action might void an active warranty

     

    Leave a comment

    Thanks for choosing to leave a comment. Please keep in mind that all the comments are moderated as per our comment policy, and your email will not be published for privacy reasons. Please leave a personal & meaningful conversation.

    Please  login to add a comment

    Other comments...

    No comments yet!
    Be the first to add a comment

    Read more Projects by Akshay GangadharRao Divate (15)

    Underbody Coating

    Objective:

          UNDER BODY COATING:        We all are aware of the fact that the underbody of the previous models was made from durable metals such as steel, which is easily damaged and oxidized, forming rust While you are sitting on the driving seat enjoying the smooth ride, the underbody of your…

    calendar

    06 Nov 2022 12:25 AM IST

      Read more

      Benchmarking

      Objective:

      Ans :-    BENCHMARKING Benchmarking is a process of measuring the performance of a compititors products, services, or processes against those of another business considered to be the best in the industry. The point of benchmarking is to identify internal opportunities for improvement. By studying companies with superior…

      calendar

      05 Nov 2022 11:56 PM IST

        Read more

        Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

        Objective:

        Ans :-             Create a product file and navigate to the Electrical Harness Flattening for wire harness flattening option and save it in the same location where the wire harness or routing assembly is stored. Define the 'Harness flattening parameters' in order to flatten the required…

        calendar

        01 Nov 2022 07:27 AM IST

          Read more

          Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

          Objective:

          ans :-      The objective of this project is to first route the two Harness A and Harness B as per the given harness layout.    The electrical connectors are represented by numbers in the above figure. There are 8 different types of connectors at 10 different locations.       2.…

          calendar

          30 Oct 2022 07:35 PM IST

          • CATIA
          Read more

          Schedule a counselling session

          Please enter your name
          Please enter a valid email
          Please enter a valid number

          Related Courses

          coursecard

          Design loads considered on bridges

          Recently launched

          10 Hours of Content

          coursecard

          Design of Steel Superstructure in Bridges

          Recently launched

          16 Hours of Content

          coursecard

          Design for Manufacturability (DFM)

          Recently launched

          11 Hours of Content

          coursecard

          CATIA for Medical Product Design

          Recently launched

          5 Hours of Content

          coursecardcoursetype

          Accelerated Career Program in Embedded Systems (On-Campus) Courseware Partner: IT-ITes SSC nasscom

          Recently launched

          0 Hours of Content

          Schedule a counselling session

          Please enter your name
          Please enter a valid email
          Please enter a valid number

          logo

          Skill-Lync offers industry relevant advanced engineering courses for engineering students by partnering with industry experts.

          https://d27yxarlh48w6q.cloudfront.net/web/v1/images/facebook.svghttps://d27yxarlh48w6q.cloudfront.net/web/v1/images/insta.svghttps://d27yxarlh48w6q.cloudfront.net/web/v1/images/twitter.svghttps://d27yxarlh48w6q.cloudfront.net/web/v1/images/youtube.svghttps://d27yxarlh48w6q.cloudfront.net/web/v1/images/linkedin.svg

          Our Company

          News & EventsBlogCareersGrievance RedressalSkill-Lync ReviewsTermsPrivacy PolicyBecome an Affiliate
          map
          EpowerX Learning Technologies Pvt Ltd.
          4th Floor, BLOCK-B, Velachery - Tambaram Main Rd, Ram Nagar South, Madipakkam, Chennai, Tamil Nadu 600042.
          mail
          info@skill-lync.com
          mail
          ITgrievance@skill-lync.com

          Top Individual Courses

          Computational Combustion Using Python and CanteraIntroduction to Physical Modeling using SimscapeIntroduction to Structural Analysis using ANSYS WorkbenchIntroduction to Structural Analysis using ANSYS Workbench

          Top PG Programs

          Post Graduate Program in Hybrid Electric Vehicle Design and AnalysisPost Graduate Program in Computational Fluid DynamicsPost Graduate Program in CADPost Graduate Program in Electric Vehicle Design & Development

          Skill-Lync Plus

          Executive Program in Electric Vehicle Embedded SoftwareExecutive Program in Electric Vehicle DesignExecutive Program in Cybersecurity

          Trending Blogs

          How to Learn CAD Design: Step-by-Step GuideGD&T Basics: How to Read and Apply GD&T Symbols SolidWorks vs Creo: Best CAD Software to Learn for Mechanical Engineers Engineering Edtech in India: Busting Myths & Building Careers How to Get a Core Mechanical Engineering Job After Graduation

          © 2025 Skill-Lync Inc. All Rights Reserved.

                      Do You Want To Showcase Your Technical Skills?
                      Sign-Up for our projects.